Thermoformed Trays
Custom-tooled trays formed to your product geometry - for retail presentation, protection or automated line handling.
- Custom tray design and tooling development
- Prototyping before production tooling
- Custom cavity and compartment layouts
- Features for automated handling
When a standard tray does not fit your product, it can allow movement during shipping, compromise presentation, or cause handling issues on the packaging line. Custom thermoformed trays are designed to hold your product securely, enhance presentation, and support efficient handling.
We develop tray designs based on your product samples or CAD files, create prototypes, and verify product fit before proceeding with production tooling. Cavity layouts and handling features are tailored to your product dimensions and packaging line requirements.
Key Benefits
- Product held securely with no movement in transit
- Tooling validated on prototype before production commitment
- Cavity layout designed around your line, not just the part
Rigid Packaging
Related formats
CPET Trays
Crystallised PET trays that go from freezer to conventional oven or microwave without distortion - the standard for frozen ready meals.
PP Trays & Containers
Polypropylene trays and containers for microwave, hot-fill and retort - the workhorse of chilled and shelf-stable prepared food.
PET Trays & Containers
High-clarity APET trays and containers for chilled and fresh product where the customer buys with their eyes.
Food Containers
Sealable containers and lids for foodservice, delivery and grab-and-go - leak resistant, stackable and reheat capable.
MAP Packaging
Barrier trays and lidding films for modified atmosphere packaging of fresh, chilled and prepared foods.
VSP Packaging
Vacuum skin packaging - a second skin of film drawn tight over the product for maximum shelf life and premium presentation.
Custom Thermoformed Packaging
Custom-designed plastic trays, containers and protective inserts.
Request a quote
Tell us about your product. We will engineer the pack.
Even if your product is still in R&D, our packaging engineers will help you identify the right structure, material and process - and give you a quote.
- Call us
- (714) 257-1010
- info@acepackaginginc.com
- U.S. Head Office
- 2861 E. La Palma Ave, Anaheim, CA 92806
- Korea Branch Office
- L-9009, 9F, Garden Five Life, 66 Chungmin-ro, Seoul, 05838, Republic of Korea